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FLT-CTL-07 · Medium SEVERITY

Emergency Temperature Controller FaultCape Town — 24/7

A faulty temperature controller can freeze product solid or let it thaw — both destroying stock and risking the entire batch.

FLT-CTL-07 Diagnostic Report

Temperature Controller Fault — Symptoms, Causes & Repair

Warning Signs

SYM
  • Displayed temperature frozen or erratic
  • Room overcooling well below setpoint
  • Room not cooling despite healthy refrigeration
  • Controller showing error or fault code
  • Compressor short-cycling on the controller signal

Root Causes

CAU
  • Failed temperature sensor probe
  • Controller relay output failure
  • Controller firmware or logic board fault
  • Sensor wiring damage from moisture or rodents
  • Incorrect setpoint or differential programming

On-Site Diagnostics

DIA
  • Compare controller reading to a calibrated reference probe
  • Test sensor resistance across the temperature range
  • Verify controller relay output to the compressor contactor
  • Inspect sensor wiring for continuity and insulation
  • Review programmed setpoint, differential, and defrost settings

Repair Procedure

FIX
  • Replace failed temperature sensor probes
  • Install a new industrial controller with alarm outputs
  • Repair or replace sensor wiring runs
  • Reprogram setpoint, differential, and alarm thresholds
  • Calibrate against a certified reference and log
Emergency FAQ

Temperature Controller Fault — Your Questions

Our target response time for temperature controller fault in Cape Town is 45–90 min. We run a 24/7 emergency desk and dispatch the nearest certified technician with the parts most likely needed for this fault already loaded.
24/7
069 268 0988